KEY QUALITY INITIATIVES – ONGOING
Integrated Quality Reassurance Program :
Employee Involvement :
Continue Training and Education program (Productivity & Quality Improvement).
Managing Daily Improvement Training & Workshop
Shopfloor kaizen breakthrough Training & Workshop
Strengthen QA team for problem-solving from the beginning.
Product Integrity Focus :
Manufacturing Quality Assurance & Lab Test
Manufacturing Process Engineer & Mistake proof Tool
Manufacturing Audit (internal).
Daily Inspection Review.
Daily continous improvement
Crafted Processes :
Customized tools for better shaping of components.
Investment in latest equipment that supports consistent quality.
EXAMPLES OF KEY QUALITY INITIATIVES
Encourage Production Team spirit and craftsmanship focus.
Develop and train Production Team.
Encourage reproduce mistake proof tool.
MANUFACTURING QUALITY ASSURANCE
Physical and lab test inspection on incoming material to avoid material failure (the biggest cause of defective returns).
No tolerance for substandard material into production.
INOVATIVE CRAFTSMANSHIP
Creates more refined appearance / Demonstrates passion for craftsmanship :
3D Vamp fusing.
3D Toe forming.
3D Tongue foam placement.
Lining attachment on 3D JIG.
Collar foam attachment on 3D JIG.
Counter Pre-shaping.
HEALTH PROGRAM
Health Risk Assessment – Hazards Identification & Measurements.
Health Surveillance with Periodical Medical Check Up.
Occupational Disease Programs.
Health Promotion & Campaign.
First Aid & Medical Emergency Response.
HEALTH FACILITIES
House Clinic 24 hours In service.
In House Pharmacy.
Observation Rooms.
Treating Doctor 24 hours service.
SAFETY PROGRAMS
Zero Accident (Accident tracking 80,978,029 hours without accident).
Fire Emergency Response (Provide ER Procedure, ER Facility & Competence ER Team).
Machine guarding Programs (Total installing guarding for 3991 Machines).
Contractor Safety Programs.
Maintenance Safety Programs (Lock Out/Tag Out, Confined Space).
ENVIRONMENT PROGRAMS
Waste Management Program.
Hazardous Waste Management Program.
Establish Waste Water Treatment Facility.
Air Emission & Air Ambient Programs.
Energy Conservation Programs.
3R Program (Reduce, Reuse & Recycle).
LABOR PRACTICE PROGRAMS
Grievance system program – anonymity guaranteed.
Anti abuse & harassment program.
Socializing & establishing anti abuse & harassment investigation team.
Philanthropy program.
Annual The Best Workers Election.